Capabilities
Design, Engineering, & Analysis
Our design, engineering, and analysis capabilities are built on the design for manufacturing process. This collaborative practice ensures your project moves seamlessly from concept to realization. Our team of experienced engineers will work with you to optimize every aspect of your design for its manufacturability, ensuring efficiency, cost-effectiveness, and performance.
Lamination
We specialize in large, complex geometries and intricate composite structures that meet the most demanding industry requirements. Our expertise in laminating simple and complex parts allows us to deliver durable, lightweight, and highly reliable components tailored to the needs of your project.
Autoclave & Out-of-Autoclave Processing
Re:Build Composite Resources offers best-in-class thermoset curing capabilities with autoclave and out-of-autoclave processing. Our advanced autoclave systems provide precise control over temperature, pressure, and vacuum parameters to achieve optimal curing conditions, ensuring exceptional quality and performance for large primary and secondary structures. With an ever-expanding cure envelope, we can accommodate complex geometries and larger components. Our out-of-autoclave processes further enhance manufacturing flexibility, enabling us to produce high-performance parts without the need for autoclave pressure, which reduces lead times while maintaining the highest standards of quality and consistency.
Tooling, Design, & Production
Our comprehensive tooling, design, and production services streamline the transition from prototyping to full-scale manufacturing. The Re:Build Composite Resources’ team collaborates with you to design and optimize tooling solutions tailored to your requirements. For short-run prototypes, we typically supply epoxy tooling board molds, which are low-cost and quick-turnaround, whereas metal tooling is the preferred solution for high-rate production programs. Our advanced thermoset composite expertise equips us to handle complex geometries and high-performance applications.
Structural Bonding & Assembly
Re:Build Composite Resources excels in customizing value-added bonding and assembly solutions for structural applications. Whether integrating multiple composite components or assembling complex structures, our expert team employs state-of-the-art techniques to enhance the structural integrity and performance of your products. This approach allows us to deliver assemblies that meet rigorous industry standards and client specifications, optimizing strength and weight for superior performance in demanding environments.
Filament Winding
Our advanced filament-winding capabilities enable us to produce complex cylindrical geometries of up to 12 feet in length. We utilize automated winding technologies to fabricate high-strength, lightweight structures that meet the exacting demands of high-performance industries. Our expertise in material selection and process control ensures optimal fiber alignment, enhancing the mechanical properties of each component. From pressure vessels to structural tubes, our filament- winding process delivers consistent quality, making us a trusted partner for your most challenging composite applications.
Resin Transfer Molding
Our next-generation resin transfer molding capabilities feature dual-actuation press technology, which provides precise control during the manufacture of complex, high-quality parts. A full-bed-sized mold that supports part geometries of up to 4 feet by 12 feet allows us to accommodate larger components while ensuring optimal resin flow and material integrity. This advanced process enables the production of lightweight, durable, composite structures.
Press Molding
Our high-volume press molding capabilities can handle even the most challenging structural needs with exceptional accuracy and consistency. Using advanced prepreg materials, our process guarantees reliable performance and quality, meets rigorous industry standards, and provides outstanding strength and dependability for mission-critical applications.
Roll Wrapping
We provide roll-wrapping services for high-volume composite tube fabrication. Our precision-control process enables us to produce tubes in a range of sizes and specifications. Whether for aerospace, defense, or industrial manufacturing, our composite tubes are customized to meet the exact requirements of each application, ensuring high performance and reliability in the most demanding environments.
Painting & Finishing
Re:Build Composite Resources’ state-of-the-art painting and finishing capabilities include two paint booths equipped to handle a range of industrial coatings. Whether it’s CARC (chemical agent resistant coating), EMI (electromagnetic interference) shielding, polyurea, or other industrial paints, we provide high-quality finishes customized to your project’s requirements. These coatings enhance the durability and performance of composite parts and meet the stringent demands of aerospace, defense, and industrial applications.
Composite Machining
Our sophisticated composite machining capabilities are designed to tackle the most complex geometries and the tightest tolerances. Using advanced CNC (computer numerical control) equipment and precision tooling, we can machine high-performance thermoset composites to exact specifications, ensuring superior quality and consistency.
Access Our Full Equipment Overview
Discover the full scope of our capabilities by downloading our complete equipment list. Fill out the form to gain access and learn how our advanced composite manufacturing processes can support your next project.
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