Advanced Composites & Assemblies For Mission-Critical Applications
High Performance Composite Solutions
At Re:Build Composite Resources, we pride ourselves on being a leader in composite manufacturing. Our comprehensive suite of capabilities ranges from project management services to advanced autoclave and out-of-autoclave processing. The team excels in providing innovative, precision-built solutions for diverse industries, including commercial aerospace, military and defense, space, medical, and automotive. Our commitment to quality ensures we meet the rigorous demands of our clients, providing high-performance, tailored solutions that drive success and reliability in every project.
Value Proposition
What Makes Composite Resources Unique?
Process Diversity
Our wide range of manufacturing capabilities, from press molding to autoclave processing, allows us to customize solutions that meet the requirements of your project, ensuring optimal performance.
Collaborative Design for Manufacturing (DFM) through Build-to-Print
We work closely with you from the initial design through final production to realize your vision with precision, whether starting from a detailed CAD model or a build-to-print specification.
In-Depth Project Engineering
Our dedicated engineering teams provide hands-on support and technical expertise throughout the development cycle to ensure seamless execution and superior results.
Vertically Integrated
We control every aspect of the production process—from material sourcing to final assembly—guaranteeing your schedule, investment, and performance objectives are met.
From Concept Sketch to Client Success
At Re:Build Composite Resources, our focus is simple: deliver success. We’re uniquely positioned to take your project from initial concept to final production with streamlined, in-house services. Our size is our advantage—we are nimble enough for rapid prototyping, yet capable of scaling to high-rate production. Every step is completed under one roof, ensuring your requirements for quality, budget, and timeline are met.
Here’s how we take your project from concept to success:
Scope
We begin with a meeting to define the scope of work. Whether you bring a fully developed CAD model or a basic sketch, we have the expertise to turn your idea into reality.
Pricing
An estimating team provides a clear path for execution and rough order of magnitude pricing for each project phase.
Team
Our highly experienced team of engineers, quality experts, and production leaders will stay with your project from start to finish, maintaining clear communication and ensuring timelines and budgets are met.
Development
We conduct one or more prototype rounds until the First Article Inspection is approved.
Tooling
We handle all tooling design and production in-house, reducing supplier involvement and ensuring greater control over quality, budget, and timeline.
Production
Once tooling is ready, we move to serial production using pre-preg autoclave processing, compression molding, vacuum infusion, and filament winding.
Finishing
We offer various finishing options, including painting, coating, and assembly services tailored to your program’s needs.
Quality
Every part undergoes in-process and final inspections, adhering to ISO9001:2015, AS9100, and ITAR standards.
Comprehensive Composite Capabilities
Here’s a quick overview of our capabilities, showcasing the diverse processes and services we offer in advanced manufacturing. Each key area of expertise ensures high-quality results in composite production and engineering.
Design, Engineering, & Analysis
Lamination
Autoclave & Out-of-Autoclave Processing
Tooling, Design, & Production
Structural Bonding & Assembly
Filament Winding
Resin Transfer Molding
Press Molding
Roll Wrapping
Composite Machining
Painting & Finishing
Industries We Serve
Our expertise in advanced manufacturing techniques ensures we meet the unique demands of each sector, providing precision-engineered components that drive innovation, reliability, and success. Whether it’s building lightweight, durable parts for aerospace or creating complex medical devices, our tailored solutions support the critical needs of every industry we serve.
Commercial Aerospace & Business Jet
We produce high-performance composites for the aerospace industry, delivering lightweight, durable materials that enhance fuel efficiency and meet stringent flight standards.
Military & Defense
Our advanced composite solutions meet the rigorous demands of defense applications, enhancing performance and reducing weight for mission-critical success.
Unmanned Application
We provide lightweight, durable composites for unmanned systems, improving payload capacity, fuel efficiency, and range in land, sea, and aerial applications.
Space & Satellite
Our composites offer high-strength, lightweight properties, and resilience in extreme space conditions, ensuring performance and reliability for space and satellite missions.
Industrial
Our thermoset composites provide superior strength, corrosion-resistance, and durability for demanding industrial applications, such as energy production and heavy machinery.
Medical
We deliver high-performance composites for medical devices, offering strength, biocompatibility, and durability to meet the strict requirements of healthcare environments.
SATCOM
Our lightweight, durable composites enhance the reliability and portability of SATCOM systems, supporting mission-critical communication operations in challenging conditions.
Transportation
Our composites deliver superior strength-to-weight ratios, improving fuel efficiency, reducing emissions, and providing durability for automotive, rail, and transportation industries.
eVTOL
Our lightweight, high-strength composites optimize performance, range, and safety in eVTOL applications, supporting the future of urban air mobility with innovative materials.
We Are Re:Build Manufacturing
Across the United States, Re:Build Manufacturing is growing a family of engineering and manufacturing businesses whose combined experience creates an industrial powerhouse that is greater than the sum of its parts. Our expertise in operations management, product manufacturing, technical and engineering proficiency, and product lifecycle management is changing the way industrial America does business. Close collaboration yields more value for the good of all–our customers, our employees, and the community–for the very long term.
As one of Re:Build Manufacturing’s Member Companies, we remain the same Composite Resources as you know it, yet have added to our capabilities to generate even more value for our customers. We can now do more than ever across a wider variety of industries, all while serving customers from start-ups to large scale.
Let’s Connect
Looking to connect with an experienced team?
Look no further than Re:Build Composite Resources! We are excited to connect with you.
